Industrial Robo Pouring

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उत्पाद विवरण:

पावर रेटिंग 5 kW
मोटर पावर 2.2 kW
मशीन का प्रकार Robotic Pouring System
विशेषताएँ Touchscreen Interface, Remote Monitoring, Emergency Stop, Programmable Pouring Cycles
सटीकता ± 0.5% Pouring Volume
कंट्रोल सिस्टम
ड्राइव Servo Motor
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उत्पाद की विशेषताएं

वजन (किग्रा) 850 kg
पावर 5 kW
प्रेशर Hydraulic pressurized
ड्राइव Servo Motor
फ़्रिक्वेंसी 50/60 Hz
शोर का स्तर Below 75 dB
कूलिंग सिस्टम Integrated Air Cooling
परिचालन तापमान 0-60°C
वोल्टेज 415 V
कनेक्टिविटी के विकल्प Ethernet, USB, RS485
फ़्रेम टाइप Heavy-Duty Welded Steel
लुब्रिकेटिंग सिस्टम Automatic Lubrication Unit
उत्पादन क्षमता Up to 5 tonnes/hour
मॉडल नं IRP9000
रंग Industrial Yellow / Black
मोटर पावर 2.2 kW
पावर रेटिंग 5 kW
उपयोग/अनुप्रयोग Molten Metal Pouring, Foundries, Manufacturing Plants
आयाम (एल* डब्ल्यू* एच) 1800 x 1200 x 2000 mm
विशेषताएँ Touchscreen Interface, Remote Monitoring, Emergency Stop, Programmable Pouring Cycles
मशीन का प्रकार Robotic Pouring System
सटीकता ± 0.5% Pouring Volume

व्यापार सूचना

भुगतान की शर्तें ,
आपूर्ति की क्षमता प्रति सप्ताह
डिलीवरी का समय महीने
नमूना उपलब्ध Yes
मुख्य निर्यात बाजार ,
मुख्य घरेलू बाज़ार ,

उत्पाद विवरण

Our Automatic Pouring System are specially designed with compact structure, custom made and adapted to foundrys requirements as per needs. An advanced control system enables the operator to program various parameters with all necessary interlocks. CeraTherm offered Automatic Pouring System is designed with automation in the operation sequence.

Benefits of Automation: Consistency: Automatic pouring ensures consistent pouring conditions, leading to less variation in castings and better overall product quality. Precision: Automated systems precisely control the rate and volume of metal poured, resulting in more precise castings with minimal defects. Safety: Metal pouring involves high temperatures and poses safety risks. Automation removes workers from these hazardous environments. Productivity: Automation can increase production speed by eliminating manual pouring and ensuring consistent pouring times.

Metal pouring is a crucial step in the casting process, and automation is increasingly being used to improve efficiency and quality.

Precision Pouring Performance

Designed for industrial foundries, the IRP9000 ensures precise molten metal delivery with an accuracy of 0.5% pouring volume. The programmable pouring cycles and servo-controlled mechanisms provide unmatched repeatability, dramatically reducing wastage. Its heavy-duty welded steel frame and powder-coated surface ensure long-lasting durability, while integrated air cooling and automatic lubrication enhance system longevity.

User-Friendly Control & Safety

A 7-inch touchscreen interface simplifies operation, while PLC/servo control allows for flexible system programming. Multi-level interlocks, emergency stop features, and light curtains protect operators at every step. Data logging with built-in storage and remote monitoring enable supervisors to analyze performance in real-time, without interrupting production.

FAQ's of Industrial Robo Pouring:

Q: How does the IRP9000 handle different furnace types in foundry operations?

A: The IRP9000 is built to be compatible with induction, cupola, and electric arc furnaces. Its robust design and programmable controls allow seamless integration, ensuring efficient molten metal pouring regardless of furnace type.

Q: What benefits does the touchscreen HMI offer during operation?

A: The 7-inch color HMI touchscreen enables operators to easily set, monitor, and adjust pouring parameters. It simplifies navigation between programmable cycles, system diagnostics, and data logs, increasing efficiency and minimizing human error.

Q: When should the system's software be updated, and how is it performed?

A: Software updates are recommended whenever new features or improvements are released. The IRP9000 supports over-the-air (OTA) updates, allowing remote installation via Ethernet, USB, or RS485 connections without interrupting ongoing operations.

Q: Where can the IRP9000 be installed and used effectively?

A: Designed for floor mounting, the IRP9000 fits seamlessly into foundries, manufacturing plants, and metal pouring lines. Its compact design (1800 x 1200 x 2000 mm) and industrial-grade construction ensure straightforward installation in most production environments.

Q: What process and safety systems are included to prevent accidents?

A: The system is equipped with multi-level interlocks, emergency stop mechanisms, and light curtains to ensure maximum protection for operators. These safety systems monitor and control access, halting operation if unsafe conditions are detected.

Q: How does data logging enhance production capabilities?

A: Integrated data logging with built-in storage enables continuous monitoring and recording of pouring operations. This function supports process optimization, predictive maintenance, and comprehensive traceability for quality assurance.